Author Topic: shaved some stuff this weekend  (Read 1772 times)

Offline pete

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shaved some stuff this weekend
« on: 01:23PM 06/07/2003 »
the fender i got from the junkyard was an older fender so it had some extra side reflectors and an extra antenia hole... so i got to play around a bit with shaving stuff DIY style... and its pretty easy if you have some patience

just start by sanding allllll the paint from the area of the said item to be shaved... then take a grinder and quicky grind the paint from the back of the hole u want to shave... tack weld a small piece of steel sheetmetal to the back of the part, making sure before hand it is bent correctly to fit reasonalby flush to the piece.

let it cool, and thourougly clean the area with some "prep-all" or other wax - grease remover, this will help the filler adhere. make sure to hit the area with either a grinder or course sand paper before cleaning it so it is nice and rough...

mix up the filler to its directions, and liberally apply it to the area, making sure to work it enough that there are no bubbles left in it. also make sure that there is excess over the area... wait for it to harden, then carefully sand it back down to flush with the fender using either 180 grit or 400 grit on a DA, air sander...

now your ready to once again clean the area with more wax - grease remover, (even your hands secrete oils that can interfere with the adhesion of paint so don't fondle it after you clean it lol), and primer it... do not paint so closely that it runs, lots of little coats are better, and primer dries very quickly so you can move around rapidly and usually it will dry right behind you.

if you can't see the patch thru the primer, and it feels totally smooth, your ready to repaint the fender.

not too tricky, although if you are not experieanced in body work i would suggest going to a junkyard, getting an EXTRA body panel, and trying it on that one first.

Offline Jer

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Re:shaved some stuff this weekend
« Reply #1 on: 09:32AM 06/08/2003 »
Filling and primering and painting are the easiest parts.  Tack welding is propably the hardest part because most car's sheet metal is so thin, and will melt quite easily.  I still have some of that primer s h i t you sprayed on my arm, I have scrubbed and scrubbed, but it's stuck lol.
To really understand something you must blow it up, and  fully examine the tiny particles while they are still on fire.

Offline pete

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Re:shaved some stuff this weekend
« Reply #2 on: 03:59PM 06/08/2003 »
your just about ready for a green base coat... you could look like a nice metallic green alien...

Offline Night Angel424

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Re:shaved some stuff this weekend
« Reply #3 on: 04:07PM 06/08/2003 »
haha. ROFL. i could totally see that, or dress him up like a teletubby!
::bump::

Offline Jer

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Re:shaved some stuff this weekend
« Reply #4 on: 09:29AM 06/09/2003 »
sweeet, I'm gonna be greeeeeeen! ;D
To really understand something you must blow it up, and  fully examine the tiny particles while they are still on fire.

Offline pete

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Re:shaved some stuff this weekend
« Reply #5 on: 07:34PM 06/09/2003 »
just painted it... the shaves came out ok, if i do one or two more i'll be good at it :P

i used  dupont 2 part base just thru a simple cambell and housefield paintgun and filter, reg... to a plain jain air compressor... i did what we used to do at our shop because our booth sucked... rather then worry about keeping the dust out, you stick it to stuff by getting it wet then it doesn't end up in the paint... so i just hosed down all the floor and let the air conditioner run for a while with a wet towel as a filter and hey, only 2 dust spots that i see right now... a little 2000 grit wet sand will cure that.

all in all i'm very happy for an 80 dollar job including the fender. :P